The choice of equipment of technological enterprises, especially when the characteristics of the equipment are close in values, remains an urgent task. In our work, to evaluate the effectiveness of programmable logic controllers (PLCs), a comprehensive criterion for evaluating efficiency is proposed, as well as a method for calculating it using numerical methods. To calculate the complex efficiency criterion, the values of the significant characteristics of the controllers selected by us are converted into points on a linear scale. To refine the calculation results, we applied one of the Newton-Cotes numerical methods, namely the trapezoid method. Next, we used the method of cubic interpolation of the obtained curves to increase the accuracy of calculations. The proposed method is simple and does not require a lot of calculations. At the same time, its application makes it possible to calculate complex PLC efficiency criteria based on characteristics relevant to a particular control process.
Keywords: programmable logic controller, characteristics, numerical methods, trapezoid method, cubic interpolation method, aggregation of characteristics, ABAK PLC, Siemens PLC, OWEN PLC
The quality of asphalt concrete mixture at the output of an asphalt concrete plant is unstable due to disturbances that we cannot control or control with significant delay. Disturbances may include factors such as inaccuracies in the existing relationships between the properties of asphalt concrete mixture components and the parameters of the technological process with the quality of the finished product. Disturbances can also be attributed to our lack of knowledge about the relationships between individual indicators and the quality of the mixture. Forecasting these disturbances to determine the actual quality at the output becomes a key task. Previously, determining the optimal length of data series for forecasting was a challenging task. Nowadays, with the use of modern technologies, this problem has been successfully solved. In this article, the authors propose an adaptive forecasting method to determine the optimal length of data series. The research results include forecasting error values with and without adaptation. The adaptive forecasting method demonstrated smaller values of mean absolute error (MAE) compared to the non-adaptive forecasting method (where the length of the time series is always equal to 100). This allows for more efficient and accurate prediction of cumulative disturbances, which is critically important for ensuring high and stable quality of asphalt concrete mixture.
Keywords: asphalt concrete, asphalt concrete mixture, disturbance, control system, autoregressive model, forecasting, adaptive forecasting method, optimal length of series, forecast accuracy, mean absolute error
The article presents the prerequisites for the relevance of the processing and disposal of galvanic sludge generated from industrial enterprises, which in turn occupies numerous areas of land for storage, which harms the environment. An overview of the methods of processing and disposal of electroplating waste, including physical, chemical and biological processes. Experimental studies of galvanic sludge sediment are presented. The precipitate is a mixture of crystalline CaCO3, SiO2 and an amorphous phase, which is not determined by phase analysis. Modern advanced technologies for the processing and disposal of galvanic sludge are presented.
Keywords: galvanic sludge waste, automation, control, methods, sediment thermogram
The reconfigurable systems-on-a-chip (RSoC) includes hard and soft intellectual property cores (IP-cores). Hard IP-cores are placed on the specified positions on the chip and have a predetermined functionality. Soft IP-cores are developed using the logical blocks (LB) of a field programmable gate array (FPGA) on the RSoC. Both types of IP-cores have different features. Hard IP-cores have configurations that can be programmed. Soft IP-cores use the base RSoC specialized resources. All IP-cores features must be considered at various stages of the design flow of user circuits based on the RSoC. Any modes of the RSoC IP-cores should be extracted from the functional description of the user circuit during logical synthesis. The features of the base chip architecture and specialized routing resources must be considered during placement and routing. In this paper, a software-oriented set-theoretic model of IP-cores is presented. The model makes it possible to represent IP-cores in computer-aided design (CAD) system at different stages of design flow of user circuit based on RSoC and to map architecture-independent IP-cores of a user circuit to IP-cores on the base chip. The model combines formalized representations of the base chip components, architecture-independent and architecture-dependent parameterized IP-cores for the logical synthesis, as well as IP-cores for the layout synthesis. Also, the model has several distinctive features. The first feature is the availability of the relative coordinates of the soft IP-cores elements. These coordinates allow to take into account the RSoC architectural features at the placement stage. The second feature is that an information about specialized routing resources and interconnections of the user and base circuits. This information allows to establish a correspondence between IP-core and RSoC connections regardless of the routing resources type.
Keywords: reconfigurable system-on-a-chip, intellectual property core, field programmable gate array, computer-aided design system, set-theoretic model, formalization
In this work, an experimental model of a circuit diagram with pulsating circulation of a liquid coolant in a heated circuit of a plate heat exchanger was assembled and tested. As a result of hydraulic and energy calculations of the circuit, the optimal parameters for flow, pressure, and temperature of the coolant were selected at maximum efficiency of the impact unit. It has been established that with an increase in the operating frequency of the impact unit, the heat transfer coefficient of the heat exchanger first decreases and reaches a minimum of 452.47 W/(m2*0C) at a frequency of 0.5 Hz, and then begins to increase and reaches a maximum of 482.31 W/(m2* 0C) at a frequency of 2 Hz, after which it gradually decreases. It has also been experimentally established that the temperature at the outlet of the heat exchanger of the heated circuit increases with increasing frequency of the shock unit and reaches a maximum at a frequency of 2 Hz, after which it begins to gradually decrease. It has been established that the change in temperature at the outlet of the heat exchanger of the heated circuit exceeds the change in temperature at the outlet of the heat exchanger of the heating circuit at operating frequencies above 1 Hz, which is due to the stronger influence of cavitation at these frequencies.
Keywords: heat exchanger, heat transfer coefficient, impact unit, frequency, heat transfer
This scientific article examines the application of artificial intelligence and machine learning in the textile industry with an emphasis on the automation of the design of weaving weaves. The article discusses research and approaches using neural networks, genetic algorithms, deep learning methods and computer vision to create, optimize and analyze weaves. The main attention is paid to the comparison of existing software solutions that allow automating the design process and significantly improving its productivity, accuracy and quality. The importance of integrating AI and machine learning into the textile industry is emphasized, as this opens up new opportunities for automating processes, improving product quality and increasing the competitiveness of the textile industry at the global level.
Keywords: automation, modern systems, design technologies, computer-aided design, information systems, software, fabric drawings, computer-aided design of weaving patterns, innovations in the textile industry, process optimization, digitalization
The work is aimed at modeling the control system of a slitting machine of a paper machine in order to improve the quality of products and eliminate defects in winding density. The developed automated system implements the functions of controlling the operating modes of the machine, distributing the loads of the bearing shafts, braking the roll and tensioning the paper web.
Keywords: slitting machine, paper machine, automated control system, rewinder, pressure roller, decoiler, reeler, accelerating shaft, deflecting shaft, cutting section
Computer-based training is one of the most effective tools to reduce accidents in electric power industry. This paper presents the history of development of dispatch personnel simulator technology, from aviation simulators of the mid-20th century to traditional simulators, which finally formed in the late 1990s and the currently developing concept of intelligent simulators. The basic milestones and stages are considered. The authors present the actual problems of the simulator construction, which are the drivers of further development of this technology.
Keywords: dispatch training simulator, DTS, power system personnel training, power system simulation, computer simulation, element management system, EMS
This article discusses the theoretical and practical aspects of remotely connecting a user to an automation system controller, as well as analyzes the main methods and technologies used in this process.
Keywords: industrial controllers, remote connection to the controller, Modbus TCP
The dynamic system of the grinding machine is simulated, taking into account tool wear. The purpose of the simulation is to improve the algorithmic support of an active control microprocessor device. The vibration characteristics of the SIW-5 machine ring support have been studied at idle and during processing to determine the vibration level at the moment when the grinding wheel touches the workpiece. An algorithm for maintaining the cutting speed with a decrease in the diameter of the circle due to wear has been developed and modeled. characteristics of the ring support of the SIW-5 machine at idle and during processing for the development of algorithms for controlling the grinding process.
Keywords: grinding, bearing rings, active control, mathematical model of grinding, algorithmic support
In this paper we proposed a method for quantifying the total efficiency of programmable logic controllers from various manufacturers. The correct assessment makes it possible to select a programmable logic controller (PLC) as part of the implementation of the import substitution policy with a domestic product of devices from competing companies that have left the Russian market. The solution of the problem is carried out by the introduction of a linear rating scale for the selected characteristics of the PLC. Quantitative assessment of the qualitative characteristics of PLCs made it possible to obtain the value of the total efficiency for the PLCs considered in the work. Total efficiency is understood as a comprehensive assessment of the effectiveness of a programmable logic controller according to the selected characteristics. In this case, the characteristics may be of a different nature. We evaluated programmable logic controllers of four manufacturers: Siemens, Yokogawa, OWEN, ABAK. Seven characteristics of the PLC were selected for evaluation: mean time between failures, number of interfaces and plug-ins, power consumption, temperature range, number of protocols used, and response speed. The possibility of implementing the import substitution policy is considered. The assessment of the total efficiency confirmed the competitiveness of domestic PLCs in relation to foreign ones. The development of the presented evaluation method will make it possible to analyze the effectiveness of complex, large control systems made up of different types of equipment. The presented method can be used over time to obtain up-to-date information about the total efficiency.
Keywords: programmable logic controller, evaluation parameters, qualimetry, total efficiency, import substitution
Elimination of the consequences of emergencies during rescue operations will be successful with the use of reliable modular lifting equipment. The proposed concept of the mobile equipment system contributes to the use of layer-by-layer dismantling of the rubble of destroyed multi-storey buildings and structures. The main structural elements of the system of mobile lifting equipment are presented.
Keywords: earthquakes and disasters, mobile equipment, lifting device, time minimization, modular device
Models of open-loop and closed-loop systems for automatic control of air supply to a steam boiler are constructed. An open-loop system is modeled and, on its basis, a closed-loop system with a PI controller tuned to the optimum modulo is developed. The introduction of a frequency converter into the control system for more economical and gentle operation of the fan electric drive is considered. The developed system consists of models of a controller, a frequency converter, an asynchronous motor and a blower fan. The simulation results are presented, demonstrating the operability of the resulting system in compliance with the requirements for stability and speed. The modernized closed system has a number of advantages over the existing open one, and the described method of its construction can be applied when implemented at enterprises using air blowers.
Keywords: automatic pressure control system, automatic control system, closed system, open system, PI controller, modular optimum
Currently, crop production faces such problems as a decrease in soil quality, untimely detection of weeds, pests and diseases of cultivated crops, irrational use of fertilizers, pesticides, and water resources. This leads to an increase in production costs due to overspending of resources (fertilizers, pesticides, and water) and a shortage of crops due to inefficient decision-making in conditions of limited information, which causes the need for the introduction of innovative intellectual solutions in the cultivation of crops. Internet of Things (IoT) technologies have significant potential for a solution to the above problem. However, to date, these technologies have not been widely used, even in countries with a high level of information and communication technology development. The purpose is to identify the factors limiting the development of the Internet of Things in crop production and to determine ways to solve the identified problems. It is shown that the limiting factor in the development of the Internet of Things in crop production is the need to install a significant number of heterogeneous sensors, the lack of Internet and mobile communications in remote areas, as well as, in some cases, the problem of organizing effective data transfer from sensors to platforms for storage, processing, and analysis, or commands in the opposite direction to actuators. In crop production, an Internet of Things technology can be realized through the use of unmanned aerial vehicles as an IoT device and as communication technologies.
Keywords: Internet of Things, structure, informational management system, unmanned aerial vehicle, crop production
The article is devoted to the consideration of topical issues related to the study of the possibility of forecasting the dynamics of stock markets based on neural network models of machine learning. The prospects of applying the neural network approach to building investment forecasts are highlighted. To solve the problem of predicting the dynamics of changes in the value of securities, the problems of training a model on data presented in the form of time series are considered and an approach to the transformation of training data is considered. The method of recursive exclusion of features is described, which is used to identify the most significant parameters that affect price changes in the stock market. An experimental comparison of a number of neural networks was carried out in order to identify the most effective approach to solving the problem of forecasting market dynamics. As a separate example, the implementation of regression based on a radial-basis neural network was considered and an assessment of the quality of the model was presented.
Keywords: stock market, forecast, daily slice, shares, neural network, machine learning, activation function, radial basis function, cross-validation, time series
The article discusses the use of graph theory to calculate the location of elements and ways of laying information cables in a distributed control system. It describes how the use of graph theory can help improve system performance, reduce maintenance costs, and increase reliability and security. The article presents the general principles of using graph theory to solve problems related to the location of elements and paths for laying information cables in distributed control systems. The authors conclude that the use of graph theory is a powerful tool for solving problems associated with distributed control systems, and can be effectively applied to improve the efficiency of the system, reduce costs and increase reliability and security.
Keywords: graph theory, distributed control system, Python, Matplotlib, production process optimization, automatic analysis, control system, data cable, automation
The aim of this work is the implementation and comparison of genetic algorithms in the framework of the problem of reinforcement learning for the control of unstable systems. The unstable system will be the CartPole Open AI GYM object, which simulates the balancing of a rod hinged on a cart that moves left and right. The goal is to keep the pole in a vertical position for as long as possible. The control of this object is implemented using two learning methods: the neuroevolutionary algorithm (NEAT) and the multilayer perceptron using genetic algorithms (DEAP).
Keywords: machine learning, non-revolutionary algorithms, genetic algorithms, reinforcement learning, neural networks
The article is devoted to the automation of the steam room of the bath, the description of its functional scheme and the consideration of each element of the system in terms of their functionality and design features. The system consists of sensors that register various microclimatic parameters of the bath, actuators and a controller with a web touch panel to set the desired conditions. This solution is distinguished by providing high safety and significant benefits for human health.
Keywords: automation, steam room, microclimatic parameters of the bath, sensors, actuators, controller, safety improvement, optimization of control processes
The article discusses correlation methods of image identification. An algorithm of the "rare grid" method has been developed.
Keywords: image identification, algorithm, recognition, cutting, reference frame, element correlations, minimum search
Search engine optimization allows a website to rank higher in search engines. Through a lot of manipulations on working with the site, you can achieve good results in increasing the conversion of sites. Modern systems for all kinds of data analysis using neural networks can greatly improve the work on this optimization.
Keywords: website promotion, search engine optimization, neural networks, code optimization, convolutional neural networks
The article discusses the development of a software module for controlling electric drives as part of the ModBus industrial network, which was intended for modernize the automated control system of the production line section of the "Zarya" bakery plant. Frequency converters are used to change the speed of motors in the available control system, and the operator has to manually control each converter. The rotation speed of the motors is controlled by setting the frequency value, which is inconvenient for the operator. It is impossible to simultaneously change the operating speed of all production line equipment with this control method, which leads to mismatch in equipment operation. To solve this problem, a network is being built based on the ModBus protocol, based on available equipment. The article describes the main peculiarities of the ModBus protocol, developed method, that allows the operator to specify the required system run time instead of the frequency value for each motor, and developed software module, that implements the proposed method.
Keywords: programmable logic controller, ladder diagram, ModBus protocol, controlling without feedback, frequency converter
The current trend of complication of the modes of operation of the traction power supply system, an increase in the amount of damage from events leading to downtime of trains, the need to improve operational efficiency, actualizes the task of using monitoring systems. The features of the traction power supply system determine the requirements for the organization of monitoring parameters in real time. One of the main requirements is to ensure the autonomous operation of monitoring devices (systems) for a given period of time. Using the example of monitoring the process of ice formation on a contact network, taking into account the specifics of disturbing environmental influences, the basic principles of building a monitoring system, the structure of technical means, a multi-mode algorithm of functioning, a method for calculating the parameters of a power source are proposed.
Keywords: power supply system, contact network, monitoring, ice detection, automation
The actualization of industrial development in the Far North poses many key tasks to the construction industry. Concreting is one of such tasks, the performance of which is much more difficult during construction at low temperatures. Based on this, it is necessary to design and develop innovative tools to optimize or rationalize work on construction sites in these conditions. The scientific significance of the presented article consists in an attempt to design a software solution that allows au-tomating the calculation of the parameters of the heating wire during winter con-creting. The practical value of the work lies in the possibility of using the presented materials as a basis for the practical implementation of this program.
Keywords: сonstruction, Far North, calculation automation, heating wire, program, algorithm, winter concreting
The modernization of the algorithm for creating a user (human-machine) interface of automated operational building management systems is proposed, which allows creating more efficient means of information output. The problems of creating modern production interfaces are analyzed. Modernization includes, in addition to the traditional way of creating the interface itself, taking into account the nature and working conditions of the people using it and other factors.
Keywords: dispatch control, automated control system, HMI, BMS, SCADA
The issues of high-quality and reliable water purification for medical needs are considered. The cleaning process is inextricably linked with the automated control of engineering systems. Water for medical purposes places high demands on the degree of filtration. In this regard, the task is formulated to ensure continuous automated monitoring and control of the cleaning process. The paper shows an algorithm for controlling the process of preliminary water purification. Based on the algorithm, a program was written in the ST language, which describes the logic of the visualization with the function of displaying and controlling the process. A fragment of the functional diagram of preliminary filtering is given. A visualization of the filter washing process is presented.
Keywords: maximum level, minimum level, backup filter, storage tank, pre-cleaning, technological equipment, visualization algorithm, functional diagram, alarm, filter washing